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Author Topic: suzuki gs500 rebuild....tart up  (Read 64223 times)
Bus Boy
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« Reply #30 on: July 26, 2011, 01:21:35 AM »

piccies,piccies,piccies
« Last Edit: July 26, 2011, 01:23:12 AM by Bus Boy » Logged

I never wanted to be normal anyways!
hornet6
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« Reply #31 on: July 26, 2011, 09:23:15 PM »

Hi yall. Well ive taken the plunge and taken off the horrible standard undertray and some of the bracketry that holds the grab rail and licence plate.Ive also cut down the rear frame rails just by a few inches.Ive picked away at all the staples under the seat and taken off the cover and sponge to expose the seat pan.   
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hornet6
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« Reply #32 on: July 26, 2011, 09:24:19 PM »

 Huh
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hornet6
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« Reply #33 on: July 26, 2011, 09:25:13 PM »

 Huh
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hornet6
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« Reply #34 on: July 26, 2011, 09:28:09 PM »

Today at work,i had  borrowed an old piece of scrap stainless {just for experimenting....honest} and cut and rolled it slightly until i acheived the shape i wanted.
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Manky Monkey
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« Reply #35 on: July 26, 2011, 09:28:32 PM »

I reckon you'll need some padding on that.  Cheesy
Stainless doofer looks promising.
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hornet6
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« Reply #36 on: July 26, 2011, 09:30:34 PM »

 Roll Eyes
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hornet6
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« Reply #37 on: July 26, 2011, 09:32:59 PM »

So then i thought,rather than have that steel piece...it would look better if the whole seat and cover was that shape.
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hornet6
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« Reply #38 on: July 26, 2011, 09:37:03 PM »

So i marked it out and began cutting with a jig saw. I was quite amazed to find my work had all been in vain.Once the blade gets hot,it cuts through but then melts back together.....was a real pain in the a!!!!se to get it cut.
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hornet6
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« Reply #39 on: July 26, 2011, 09:38:08 PM »

 Grin
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hornet6
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« Reply #40 on: July 26, 2011, 09:39:51 PM »

So now it this shape,i dropped the top dummy piece on to see how it looked Grin
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hornet6
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« Reply #41 on: July 26, 2011, 09:43:31 PM »

Pretty good i reckon.....and when i cut off those pillion footpegs it should look a bit neater  Grin Grin. I think i will have to plate in the underside to get it looking a bit smoother.
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Bus Boy
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« Reply #42 on: July 27, 2011, 02:48:12 AM »

lookin good!
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Manky Monkey
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« Reply #43 on: July 27, 2011, 08:30:41 AM »

Like that.
I've had a similar problem with cutting plastic. Trying to cut a flat sheet with a jigsaw, went all the way round, then found it'd sealed itself up again as the hot blade cut through. Ended up using a hacksaw blade.
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triker_Chewie
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« Reply #44 on: July 27, 2011, 08:58:17 AM »

cut slower
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