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Author Topic: welder problem  (Read 8021 times)
hunter
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« on: October 17, 2013, 11:57:20 AM »

I was using my welder the other day,Welding some thin material so trigger was used intermittently.
The wire stopped i thought the wire was stuck to the tip,On pulling the wire out i realized it wasn't stuck,
Now if i put the wire to earth and pull the trigger it will strike up but the wire won't feed,
So thinking the wire feed motor has failed i remove it so that i could look for a replacement,
Then i thought lets check it so i put 12v through it and it works,So I'm now thinking it's something on the board,I have looked at the board but can't see anything to indicate failure,

Anybody got any ideas.
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triker_Chewie
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« Reply #1 on: October 17, 2013, 12:55:26 PM »

what welder? have you pulled itto bits? photos of the board please!
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scannerzer
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« Reply #2 on: October 17, 2013, 07:25:51 PM »

Hi Hunter

wonder is it a sealey i had this same problem a while ago with mine,it was the transformer on the board new board was £75 i think and a replacement tranformer about a tenner but i had an old battery charger so it donated it's

see linky
http://www.mankymonkeymotors.co.uk/forum/index.php?topic=13071.0
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hunter
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« Reply #3 on: October 17, 2013, 08:32:57 PM »

Chewie will get a pic tommorow.

scannerzer it's a butters 180.
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hunter
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« Reply #4 on: October 25, 2013, 12:18:37 AM »

http://i290.photobucket.com/albums/ll259/spares_photos/IMAG0006_zpsf0038839.jpg
welder problem
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hunter
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« Reply #5 on: October 25, 2013, 12:44:19 AM »

http://i290.photobucket.com/albums/ll259/spares_photos/fof_1/IMAG0007_zpsc3c92fd1.jpg
welder problem
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hunter
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« Reply #6 on: October 25, 2013, 12:46:53 AM »

http://i290.photobucket.com/albums/ll259/spares_photos/fof_1/IMAG0008_zpscf55acb9.jpg
welder problem
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triker_Chewie
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« Reply #7 on: October 25, 2013, 05:13:41 AM »

WITH THE POWER OFF
test these diodes
http://i49.photobucket.com/albums/f291/chewie66666/hutercard_zps4f41dcc7.png
welder problem

meter on ohms, should get a reading one way none the other. reading should not be o.oo more like 500 or something.
also check the resistance of the transformer input and output windings

power on
check the output voltage of the transformer
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I hate when people compare Lemmy with God, i know he is great but he is not gonna be Lemmy, ever

If your Dad hasnt got a beard, you've got two Mums

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hunter
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« Reply #8 on: October 25, 2013, 08:42:39 AM »

Ok Checked the diodes,one reads 1.495.The other reads 1.295.
Will check the transformer later.
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hornet6
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« Reply #9 on: October 25, 2013, 04:08:24 PM »

Try checking just the trigger as well.
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hunter
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« Reply #10 on: October 26, 2013, 07:14:37 PM »

OK did some more testing,
The Transformer this time,
Power out 24V.
Ohms this time,The output side.34.60.
Input side 2.280.
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triker_Chewie
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« Reply #11 on: October 27, 2013, 01:40:48 PM »

transformer sounds good

the diodes, did you reverse the leads for another test? what was that?
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I hate when people compare Lemmy with God, i know he is great but he is not gonna be Lemmy, ever

If your Dad hasnt got a beard, you've got two Mums

Quote from: Manky Monkey
there's no point it lookin' pretty if we can't drive it. 
hunter
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« Reply #12 on: October 27, 2013, 01:44:39 PM »

Zero reading reversed.
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hunter
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« Reply #13 on: November 27, 2013, 11:35:22 AM »

OK so this is fixed,OR maybe not,
I put it back together with the intention of removing the, switch out of the gun,
But on pluggin it in i found that it works again Huh,No explanation.
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BikerGran
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« Reply #14 on: November 27, 2013, 04:45:24 PM »

I know less than nothing about welders but if you take something non-working apart and put it back together and it works - you've usually fixed a loose or dirty connection!
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