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Author Topic: Manky's XS650 Yamaha  (Read 665602 times)
Olds
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« Reply #960 on: December 06, 2015, 06:45:36 PM »

Crimp on terminals !!!  Shocked
Not being bothered I can understand, but crimp on terminals.  Cry
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Getting older but no wiser! Just using bigger hammers.
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« Reply #961 on: December 06, 2015, 07:09:36 PM »

 Grin Forgive me.
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Dslam
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Wot ho chaps, its bloody Whitworth!!


« Reply #962 on: December 06, 2015, 09:52:49 PM »

flow em out with a bit of solder. All good.
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dr big750
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« Reply #963 on: December 07, 2015, 12:21:17 PM »

If you know any electricians, they could shorten the strap and crimp on the terminal, as these type are used in household/industrial fuse boxes buz bars
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« Reply #964 on: December 07, 2015, 05:18:22 PM »

Aah, right ...or I could wait for the new one to turn up in the Post tomorrow.  Smiley
Clutch holding tool's arrived. This holds the inner & outer baskets so the central nut can be undone.
Yes, I could've made one from a piece of bar & an old clutch plate.
No, I haven't got an old clutch plate.
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Firery Fred
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« Reply #965 on: December 08, 2015, 12:15:35 PM »

Clutch holding tool ....from where and how much ....I'm rebuilding my spare motor
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It's better to have a gun,(welding),and not need one than need a gun and not have one
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« Reply #966 on: December 08, 2015, 12:54:52 PM »

Ebay. £21.50
I'll use it on mine & Tom's doing the same job on his, then you're welcome to borrow it Sir.
« Last Edit: December 09, 2015, 12:13:58 PM by Manky Monkey » Logged

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Firery Fred
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« Reply #967 on: December 09, 2015, 10:41:25 AM »

Thanks Andy but I think I'll invest in one as I have a couple of engines to do and a mate who's doing the same Grin
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« Reply #968 on: December 09, 2015, 07:46:54 PM »

Starting work early every day at the moment & not finishing till gone 4 in the afternoon, (I'm a Postie & the Christmas rush is in full swing for us now). Too wet & dark to work on my truck, so I'm trying to do a little bit each day on the bike. Working by the light of the torch app' on my phone though is a bit of a pain.
Couldn't figure out why the front brake master cylinder was seized -couldn't move the lever at all. After faffing about for a few days I ended up buying a rebuild kit for it. Turned out to be the wrong kit but I was able to make one good set-up from the old & new parts. Refitted it on the bars & the lever was locked solid again. Some investigation, with a bigger torch, found the lever to be fouling the throttle unit -nothing wrong with it at all. So I rebuilt it for nothing, but it's 35 years old so probably due for an overhaul anyway.
Switchgear & levers fitted to the bars but altering the layout a little on both sides means there's a small area of the original chrome showing. So the bars will have to come off again for re coating. This time I'll get them completely coated in black & rub back the ends to fit grips etc if necessary.
Need to buy a chain soon -any idea who stocks overlength chain to suit an XS650 & the best way to measure it?
No real progress at the moment, but slowly plodding on.
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Olds
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« Reply #969 on: December 09, 2015, 08:35:34 PM »

Think the chain onthe XS is a 530. (5/8" pitch).
What I do is measure the distance between sprockets. Times this by 2 then divide by 0.625  then add on half the number of teeth of each sprocket. This should give you the chain length in links.
I tend to buy slightly long then shorten to suit and it's always worthwhile getting a cranked link and some spare joining links.
You could try 'The Chain Man' he gets around the shows and I think his details are on the web.
« Last Edit: December 09, 2015, 08:39:14 PM by Olds » Logged

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« Reply #970 on: December 09, 2015, 08:47:28 PM »

I'm going to take your word for it on that calculation Dave! I'll have a measure up in daylight at the weekend. Thanks.
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Olds
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« Reply #971 on: December 09, 2015, 09:13:17 PM »

Looking at your bike I would guess at about 116  link but that is just a guess.
If you know how much stretch you have over a std bike, you can just add the extra length times two, then divide by .625 and add that to the std chain length
« Last Edit: December 09, 2015, 10:31:53 PM by Olds » Logged

Getting older but no wiser! Just using bigger hammers.
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Tony oily bike
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« Reply #972 on: December 10, 2015, 08:17:51 AM »

Another chain length measuring option - Borrow some-one else's chain (old, used & abused is fine), and count the 'gaps' on the rear sprocket.  Wink

There's a chain seller (looks like husband and wife) in the room under the grandstand at Kempton.
Dslam and I have bought many chains from them as they do a large variety of spec, and prices are very good. Usually get a slight over-length and a couple of split links just to be on the safe (belt 'n' braces) side.

Next Kempton is Sat 23rd Jan
« Last Edit: December 10, 2015, 08:26:56 AM by Tony oily bike » Logged

There's nowt as light as a hole, so add lightness.

Our lady of blessed acceleration, don't fail me now! - Elwood Blues

Nitro doesn't add power, it multiplies it! Bob Loux, running 10.07 secs @138mph on a 650 normally aspirated Triumph drag bike in 1965!

"Incontinence Hotline" - please hold.
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« Reply #973 on: December 11, 2015, 05:48:09 PM »

Can't do Kempton jumbles unfortunately cos they're all on Saturdays & I have to work all day.
Lousy phone photos, but I rolled the bike out in the rain this afternoon to look at the indicators I fitted in the dark last night. Reasonably inconspicuous. I've routed the front brake hose through the right hand one, just because it amused me.
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« Reply #974 on: December 11, 2015, 05:50:04 PM »

The wiring for the rear ones runs very close to the wheel, but I found a pair of black rubber, 90 degree battery terminal covers, which fitted the back of the lights perfectly & help to route the wires out of harm's way.
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