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Author Topic: suzuki gs500 rebuild....tart up  (Read 64201 times)
hornet6
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« Reply #75 on: March 24, 2012, 06:13:51 PM »

I made the link pipe and got the length and angle more or less right first time.It runs at the same angle as the bottom frame rails.
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hornet6
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« Reply #76 on: March 24, 2012, 06:17:03 PM »

I hope so zakboy. I want to get it on the road by mid april, as the st georges day bike run in birmingham is on april the 23rd I think. 
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hornet6
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« Reply #77 on: March 24, 2012, 06:22:22 PM »

Ive also changed the clocks as they were both smashed.It now uses a small single speedo with all the idiot lights built in. Ay got a photo of that mounted,as the bracket is at work...baking after being painted gloss black. 
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hornet6
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« Reply #78 on: March 24, 2012, 06:24:11 PM »

Just need to get the seat mounted to the frame and then styled to get the Hump in the back for the cafe racer look. Grin Grin Grin
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Manky Monkey
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« Reply #79 on: March 24, 2012, 08:29:25 PM »

Nice to see this one back on the go again. Very tidy.
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hornet6
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« Reply #80 on: March 24, 2012, 09:21:17 PM »

Cheers. I was thinking of making some small side panels as well....and maybe covering them in that carbon fibre look vinyl...the same that you used zakboy on your mates trike.
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zakboy
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« Reply #81 on: March 24, 2012, 09:32:16 PM »

Cheers. I was thinking of making some small side panels as well....and maybe covering them in that carbon fibre look vinyl...the same that you used zakboy on your mates trike.
its good stuff hornet i used it on mine as well
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zakboy
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« Reply #82 on: March 24, 2012, 09:34:02 PM »

 Smiley
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hornet6
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« Reply #83 on: March 24, 2012, 10:21:41 PM »

Looks really good. Those mudguards look like they have been moulded in that vinyl....top job buddy
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hornet6
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« Reply #84 on: April 01, 2012, 08:44:46 PM »

Started the gs today,but s**t hit the fan by a possible mistake by myself.Did all the fuel lines and put some petrol in the tank. Then when I was fitting the battery,I was struggling to connect the positive terminal to the battery threaded lug.So what I did.....and still cant believe I did it....was try and lift the lug with a screwdriver. The screwdriver touched the frame and arced up for a split second.
Anyway,I managed to fit the terminal and managed to start the bike.It took a few prods of the button to get it going and everything seemed ok.After a couple of minutes running I was easing the choke lever off slowly when it just cut out.When I tried to start it again it was having none of it.The starter motor was going but it seemed a bit to slow to fire it back up.So I took the battery off and gave it a charge up.When I refitted the battery and tried it again,there was nothing.
The gs has only 1 20amp fuse which is located on the solenoid. I changed that and still nothing.No clicking or anything at all from the starter or solenoid.There is power to the loom,as the back light is wired up and works when activated.Did I balls up the solenoid when the battery arced up on the frame? Any ideas anybody? By the way,the engine was a little lumpy but it has been standing a while,but there was no rattling or knocking.   
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spanners
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« Reply #85 on: April 01, 2012, 09:28:43 PM »

might of fried an earth lead somewhere i know you say the tail light works  but  that will only take a small amount of currant and the earth might still mamge that but not full currant req,d for starting or engine electrics

                      just a thought Wink
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hornet6
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« Reply #86 on: April 01, 2012, 09:40:03 PM »

Cheers. Dont know much about lecctrix but it just seemed odd that it started,then got nothing at all once it cut out. And by that I mean electrically. I wonder if it will start with a bump start?   
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trev
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« Reply #87 on: April 02, 2012, 07:26:32 PM »

can you get jump leads to it and see if  if it will then turn over?
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hornet6
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« Reply #88 on: April 02, 2012, 08:02:30 PM »

I dont think theres anything wrong with the battery,as its brand new.Its like the supply is not getting to the solenoid. Not being electrically minded either doesnt help. Might just hit it with the sledge hammer and see what happens.Got me stumped.   
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one arm bandit
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« Reply #89 on: April 02, 2012, 09:50:32 PM »

my FREIND once swore for hours after pushing HIS bike up and down the road cursing the battery with no joy of starting put it back in the shed, afew days later HE went to have a look at it and the kill switch was off Undecided       trying to bump it or crossing the solinoid would give you a bit more info as to if there was power going to the starter and sol
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