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Author Topic: suzuki gs500 rebuild....tart up  (Read 64164 times)
zakboy
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« Reply #150 on: September 18, 2013, 02:04:32 PM »

looking good John   Cool
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hornet6
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« Reply #151 on: September 23, 2013, 08:39:01 PM »

Thanks zak. I,ve had the seat back now,and I must say,it looks great. I was a bit worried that it might look a little odd,and I was,nt sure how it would look....but I,me well chuffed with what the upholsterers done. Will try and get some photos on soon before I put the reg plate bracket on. Only because it looks un-cluttered like that.
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hornet6
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« Reply #152 on: September 24, 2013, 08:48:42 PM »

 Shocked
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hornet6
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« Reply #153 on: September 24, 2013, 08:49:50 PM »

 Grin Grin
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hornet6
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« Reply #154 on: September 24, 2013, 08:50:41 PM »

 Grin Grin
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Manky Monkey
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« Reply #155 on: September 24, 2013, 09:05:56 PM »

Almost finished!
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On the last freedom moped out of Nowhere City.
hornet6
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« Reply #156 on: September 28, 2013, 12:44:57 PM »

Took it to the mot station....passed,so I,me back on the road  Grin Grin Grin. Running a bit rough,I think it needs the carbs balancing. I wanna start another. 
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Manky Monkey
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« Reply #157 on: September 28, 2013, 01:10:33 PM »

Hurrah! Well done Sir.
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hornet6
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« Reply #158 on: September 28, 2013, 09:47:43 PM »

Ok..Ive got my commuter gs500 cafe-racer on the road. So now I can turn my attention back onto this again.
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hornet6
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« Reply #159 on: September 28, 2013, 09:48:37 PM »

 Shocked
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Manky Monkey
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« Reply #160 on: September 28, 2013, 09:49:18 PM »

Ahh yes. Far more sensible.
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scannerzer
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« Reply #161 on: September 29, 2013, 08:05:41 AM »

I like that chop
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hornet6
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« Reply #162 on: September 29, 2013, 01:48:47 PM »

Thanks guys...the diversion engine is the sensible option. Grin Grin Grin. I,ve decided to do a bit of a revamp on the frame on this. I will dump the tank,and then cut the backbone of the frame. This will be replaced with a curved backbone which will arch over the top of the air filters and mate up with the headstock. The next step is going to be a bit more ambitious,as I intend to make my own petrol tank,which will slot underneath the curved backbone.
It will possible be a split tank,so as to show the backbone. Once I start on it I will put the photos and updates in a new topic.   
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Manky Monkey
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« Reply #163 on: September 29, 2013, 05:53:42 PM »

I really like underslung fuel tanks. Looking forward to watching that.
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hornet6
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« Reply #164 on: September 30, 2013, 05:21:45 PM »

Right,back on to the little gs. I still have,nt managed to balance the carbs yet, but I think the miss-firing problem maybe electrical. This is my theory. I think that either the cdi unit is on the way out or 1 of the coils. When I first start it up from cold and ride it,the miss firing is only very slight at the bottom of the rev range. As its warming up you can ride it nicely in top gear between 40 and 50 no problem. But as the bike gets warmer, that miss firing starts to become more present,and starts to climb higher into the revs...if you understand what I mean.
I was thinking that if the carbs was out of balance,the fluffiness on the throttle would be in the same rev range every time,and the warming up process would not affect it. Where as when a coil is breaking down,when they get hot they start to fail. Hope that makes sense. Any ideas please. 
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