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Author Topic: The Cunning Coupe  (Read 157519 times)
cunningplan
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« Reply #255 on: August 05, 2011, 05:38:01 PM »

Just a quick update before my trip back to the shed in the morning.
Steve has finished off the mounts which bolt to the chassis and has made the connector to join the two parts together. As the body will only be raised now and again, I am using pip pins.



Plan for the weekend is to sercure the body to the chassis, then stick the engine in and make the front mounts.
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Manky Monkey
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« Reply #256 on: August 05, 2011, 08:52:41 PM »

Pippins?
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cunningplan
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« Reply #257 on: August 05, 2011, 09:44:01 PM »

Pippins?
No not
http://www.paulgenesse.com/images/characters_pippin_800.jpg
The Cunning Coupe


pip pins
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Manky Monkey
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« Reply #258 on: August 05, 2011, 10:18:00 PM »

I was thinking of Pippin of Pogles Wood, but maybe I'm showing my age, (always found that series a bit creepy).

Pogles Wood

I don't understand how your Pogles, Pippins, work.
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spanners
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« Reply #259 on: August 05, 2011, 10:33:48 PM »

dayh push through da ole or sleeve and da ,,pip,, on da ,,pin,, stops em ,,droppin,, owt,,, Wink Wink
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cunningplan
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« Reply #260 on: August 06, 2011, 05:06:14 AM »

As Spanners said. you pull the ring on the end and the two balls (Pips) go into the pin, you push the pin through the hole, let the ring go and the balls pop back out stopping the pin from coming back out.
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cunningplan
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« Reply #261 on: August 15, 2011, 10:51:21 PM »

Been over a week since I got back from the shed, but work in the house (Like hanging new doors and finishing off the bathroom at last) and the Bulldog Bash (The best ever I've been to, saw three bands I.ve always wanted to see, Bad Manners, The Dammed and Status Quo.  “What could be better???)  got in the way.
Got up early Sat morning and got there about 9, the first thing we done was write on the white board what we needed to do over the weekend.
The first thing was to finish the front body mount, weld on the fittings and fit it to the body.
http://www.cunningplan.net/bodyframe14.jpg
The Cunning Coupe

http://www.cunningplan.net/bodymount15.jpg
The Cunning Coupe

The body will only have to be raised when the car is unloaded and loaded; there is no room inside to do any work with it on so the body will have to come completely off, which we did next so I could bond and rivet the frame into it.
Then it was another complete strip down of the chassis so Steve could fully weld the front 4 bar mounts and cross brace. This time we had a little help from Tom & Craig from The Ferret Wild Bunch team, not only did they give us a hand but also bought some sticky buns with them.
With this done, it was time to refit the gearbox and then the engine
http://www.cunningplan.net/enginebox27.jpg
The Cunning Coupe

With this in place we measured and Steve plotted out the front motor plate (I was going to take the timing chain cover off for a template, but remembered that I would have to drop the sump.)
http://www.cunningplan.net/enginemount1.jpg
The Cunning Coupe

http://www.cunningplan.net/enginemount2.jpg
The Cunning Coupe

While Steve was doing this, I fitted the gear change and linkage and made and fitted the reverse lockout, this is a cable pull fitted alongside the steering column, when pulled it pulls the original lever on the gear change. The only problem I have is the linkage, due to the length and the flimsiness, it’s a bit sloppy, I have got some new joints now and will soon be making a new linkage.
http://www.cunningplan.net/reversepull1.jpg
The Cunning Coupe

http://www.cunningplan.net/reversepull2.jpg
The Cunning Coupe

We fitted the plate and marked it out for a better shape and cut it out.
http://www.cunningplan.net/enginemount3.jpg
The Cunning Coupe

We refitted the body and checked for clearance, there is no room between the left hand head and the engine plate; this was made worse when the rocker covers were fitted. The only way I and going to do it is cut the front body plate around the top of motor plate and top tin work, (With maybe a seal around the edge.)
http://www.cunningplan.net/enginebox28.jpg
The Cunning Coupe

When all was marked off on the board it was getting time to go home, so we lifted up the body and pushed it onto the trailer, It would not go on as the front body mounts were just hitting the tops of the ramps. As I needed to know where the car was going to sit with the engine in, I could not mount the winch (Which was sitting in the van) If this was fitted, it would have gone on.
So I went and started to use the jockey wheel to raise it up a bit, then the thing broke. I took the trailer off the van, put a couple of axle stands under the back and used my jack to lift the front. It was hard work, but we got it on.
I have a nose weight gauge in the van and set it to 60 kilos, Steve marked out where the front wheels were and I strapped it down. I had to phone my son to help me put the car back in the yard when I got home.
Like my old trailer, I want to be able to load and unload the car on my own, so the work on the car has stopped until the trailer is fully finished. I have a new heavy duty jockey wheel already, there will be drop down legs fitted to the rear, A box will be fitted between the rails at the front where all the bits for the car will be kept and most important of all, the winch will be fitted. (I am toying with the idea of getting an electric one)
To be honest, I can’t see the car being out for this year, but as I’m not in a hurry, I would rather have everything fully finished than going out and having problems.
« Last Edit: August 24, 2011, 07:40:35 PM by cunningplan » Logged
cunningplan
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« Reply #262 on: August 24, 2011, 07:51:53 PM »

One of the big problems when we fitted the engine into the chassis was that the oil filter would not fit, so when I got home I searched the internet (ebay) for a solution. In the end I found someone in the States that sold a 90' adaptor which will turn 360'. To fit you have to take the threaded part what you screw the oil filter onto out of the block. The tread is 3/4, but when I unscrewed it, the fitting into the block was 1 inch. I contacted John (Hunter) last night by email and in a flash (Well just after dinner time today) he came to the garage. I gave him the parts and less than a couple of hours later they were sitting back in the garage ready to fit. The adaptor will be locktight-ed into the block and the filter housing will be bolted into it. Was going to do it this afternoon but MOT tests got in the way, will try tomorrow.
So a big thankyou to John  Grin
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Manky Monkey
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« Reply #263 on: August 24, 2011, 08:17:48 PM »

Sounds like the Plan's coming together!
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hunter
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« Reply #264 on: August 24, 2011, 09:13:32 PM »

Well it is a cunning one,
No problemo Tony,Glad i could  help.
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cunningplan
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« Reply #265 on: August 24, 2011, 09:29:09 PM »

Well it is a cunning one,
No problemo Tony,Glad i could  help.

Cheers  Wink
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cunningplan
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« Reply #266 on: August 25, 2011, 08:53:47 PM »

I forgot to take a photo of the adaptor that John made but here's the filter housing in place.
Look! plenty of room now.
http://www.cunningplan.net/enginebox29.jpg
The Cunning Coupe

http://www.cunningplan.net/enginebox30.jpg
The Cunning Coupe
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hunter
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« Reply #267 on: August 25, 2011, 09:00:13 PM »

That loo :)ks like it worked then.
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spanners
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« Reply #268 on: August 25, 2011, 09:01:57 PM »

that filter adapter looks very much like one that was fitted to ford commercial diesels back in the 1980,s  may be worth bearing in mind for future spare,s etc

i,ll look through some of my old engine parts lists when i get chance ..
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cunningplan
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« Reply #269 on: September 11, 2011, 09:01:07 PM »

Finally got off my arse and sorted (I hope) out the trailer, I took some measurements I needed in the week and went down Anthony’s very early Sat morning.
First I knocked up the stand for the winch, and then made the front box. I even managed to weld them both up myself and weld them to the trailer when I got back to the garage later.
When I got to the garage I started buy drilling the holes for the front wheel holders, I then welded them in when they lined up.
http://www.cunningplan.net/trailer17.jpg
The Cunning Coupe

As I did not know the angles for the winch post so I had cut the side bar bigger. I held it in place and Delbert (Not his real name (Its Kyle)) marked it from underneath. I cut the bits off and Del held it in place while I tacked it in place and then fully welded it.
http://www.cunningplan.net/trailer15.jpg
The Cunning Coupe

With this fitted I slotted in the front box,(I say slotted as it was a nice tight fit) I was going to bolt it in place but in the end welded it in. It’s going to be lined out and will be used for the bits needed for the car. (I still have to make some sort of lid.)
http://www.cunningplan.net/trailer16.jpg
The Cunning Coupe

While down the welding shop, I knocked up some hooks to be welded to the trailer to take the hold down straps.
http://www.cunningplan.net/trailer18.jpg
The Cunning Coupe

http://www.cunningplan.net/trailer19.jpg
The Cunning Coupe

When I finished welding the winch post, I sprayed it with some paint they had down there, when I sprayed the whole lot down the garage it reacted with it and it looks like cracked ice. I quite like it and if it wouldn’t be so hard I would like the whole trailer done like it. 
Del is a member of a local classic car club and they had their show today in Aberdare Park, he asked me if I would take the car and I said I would.
I was going to take the car of the trailer at the park but the weather was not that good, so I didn’t have a chance to try getting it on and off.
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