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Author Topic: The rebuild  (Read 9574 times)
flc
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« Reply #15 on: October 23, 2020, 10:25:22 PM »

And a test look with the new one, the repositioning of the shaft has also increased the trail which was a disired side effect.
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the coppersmith
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« Reply #16 on: October 24, 2020, 08:27:03 AM »

That is clever, I’m sure it’s not easy but looks superb
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flc
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« Reply #17 on: October 26, 2020, 09:46:41 PM »

Thanks guys, it's only drilling holes in metal,  Roll Eyes(mostly in the right place) I'm on to the next bit now.
Getting the bits ready to make the legs, bought a 450mm long bit of 30mm dia stainless to make up the bosses for the axle and the link shafts, I made a jig years back to hold the bushes in place, I make the legs in pairs so any size difference is equal and will match perfectly, then fit/bend the tubes and tig weld it all up, here's a test fit picture of it all together, (not sure on the bars)
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flc
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« Reply #18 on: October 26, 2020, 09:52:34 PM »

So as test for my poor tig welding skills I am making some other bars, using some hex bar and inch tube.
trial set up picture I'm thinking of bending the ends down where the tape is then making up separate ends as the tube is 26.5 mm not 25.4, think its the bore size it's measured on
« Last Edit: October 26, 2020, 09:56:35 PM by flc » Logged
flc
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« Reply #19 on: October 27, 2020, 04:21:34 PM »

After a quick tickle with a pipe bender and a bit of a go on the Miller we have the beginning of a pair of bars, not sure if I love them but I have enjoyed the process so far and like the fact they will never rust, hopefully the tig welding won't be too much of a mess  Cheesy
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flc
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« Reply #20 on: October 27, 2020, 04:24:07 PM »

Another on the bike
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flc
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« Reply #21 on: October 27, 2020, 04:25:36 PM »

Last one
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Manky Monkey
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« Reply #22 on: October 27, 2020, 05:54:59 PM »

You've been busy! Smiley
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On the last freedom moped out of Nowhere City.
flc
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« Reply #23 on: November 09, 2020, 12:44:54 PM »

I was making great progress, then life got in the way slightly  Roll Eyes I have purchased some 1" for the bar ends and moved the whole plot into a temporary gazebo until I find room in the shed, it does allow me room to work albeit a bit drafty  Grin
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flc
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« Reply #24 on: November 09, 2020, 12:50:21 PM »

A compressed picture instead of resized, which looks better?
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Manky Monkey
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« Reply #25 on: November 09, 2020, 07:38:35 PM »

I always resize to 600 x 600, but either looks fine.
Bike's lookin' fine too.
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On the last freedom moped out of Nowhere City.
flc
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« Reply #26 on: November 13, 2020, 07:09:47 AM »

I always resize to 600 x 600, but either looks fine.
Bike's lookin' fine too.
Thank you sir Cool,
Finally found a spare second to weld up the bars,
Always a bit of a worry trying to weld neat where it will be seen but I'm happy so far with the results
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flc
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« Reply #27 on: November 13, 2020, 07:10:29 AM »

More
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flc
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« Reply #28 on: November 13, 2020, 07:11:02 AM »

+1
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flc
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« Reply #29 on: November 13, 2020, 07:11:44 AM »

 Smiley
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