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Author Topic: D72 British Bellytank  (Read 84842 times)
TerryFwit
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« Reply #285 on: April 16, 2017, 12:03:17 AM »

Then the planets aligned and Mr Connor announced the engine was nearly ready and could be fitted.
Stuck the flywheel, torque converter and gearbox on and offered it up
http://i.imgur.com/c7ZHqRO.jpg
D72 British Bellytank


And it was in, hopefully for the last time.
http://i.imgur.com/8TYl5nK.jpg
D72 British Bellytank


http://i.imgur.com/ETFP3EX.jpg
D72 British Bellytank
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TerryFwit
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Karma: 4
Posts: 280


« Reply #286 on: April 16, 2017, 12:18:00 AM »

Back to the pointless plan.
Drilled some holes

http://i.imgur.com/XjciMK1.jpg
D72 British Bellytank


Lots of holes

http://i.imgur.com/VFERI39.jpg
D72 British Bellytank


Found by chance a suitable section of tube

http://i.imgur.com/eEgA8UP.jpg
D72 British Bellytank


Split down the side

http://i.imgur.com/flVUlG1.jpg
D72 British Bellytank


So far, so good

http://i.imgur.com/R6Yw2sX.jpg
D72 British Bellytank


Can you see the plan now?

http://i.imgur.com/0ZcahCp.jpg
D72 British Bellytank




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TerryFwit
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Posts: 280


« Reply #287 on: April 16, 2017, 09:53:53 AM »

Test fit of the trim piece. Using string at the moment but have a length of para cord to use eventually or a piece of leather cord. The para cord can only be sown through the eyelet once where as the leather cord could be run back through the same holes which would give a continuous sow line. Also sowing through the holes twice would line up the eyelets a bit more than the string which is not very tight.
Might try a fatter piece of pipe or some padding on the final fit but looks okay at the moment.

http://i.imgur.com/sgkzz6i.jpg
D72 British Bellytank


http://i.imgur.com/QpPa3Cq.jpg
D72 British Bellytank


http://i.imgur.com/OaSs5pp.jpg
D72 British Bellytank


http://i.imgur.com/5aXnme9.jpg
D72 British Bellytank


http://i.imgur.com/oslxqGu.jpg
D72 British Bellytank


http://i.imgur.com/lCrKZMP.jpg
D72 British Bellytank


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Manky Monkey
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« Reply #288 on: April 16, 2017, 10:14:16 AM »

I like that.
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On the last freedom moped out of Nowhere City.
merv
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Posts: 2856



« Reply #289 on: April 16, 2017, 06:06:05 PM »

me to
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Why do every five minute job take all day, and
if it can go wrong it will go wrong
TerryFwit
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Posts: 280


« Reply #290 on: April 16, 2017, 06:47:55 PM »

Made a tray behind the dash to mount the fuses and power block on, which will also act as a drip tray for the brake master cylinder
http://i.imgur.com/0QS9TUj.jpg
D72 British Bellytank


Simply bolted to the extra braces
http://i.imgur.com/O5MPQa4.jpg
D72 British Bellytank


Put some trim on the edges
http://i.imgur.com/AMPulRd.jpg
D72 British Bellytank


And the dash edge
http://i.imgur.com/MJaZJ8T.jpg
D72 British Bellytank


Checked the clearance of the fire wall, about 1"
http://i.imgur.com/34QAAsA.jpg
D72 British Bellytank


Bit more CAD design to modify the side panels to allow for the additional braces
http://i.imgur.com/QiW5IO6.jpg
D72 British Bellytank


Now fits nicely
http://i.imgur.com/gjHWzSl.jpg
D72 British Bellytank


Started the wiring
http://i.imgur.com/s0O6Ib9.jpg
D72 British Bellytank


http://i.imgur.com/wkNTiTw.jpg
D72 British Bellytank


Had a little helper today
http://i.imgur.com/bg1Frsr.jpg
D72 British Bellytank


Bit more wiring done
http://i.imgur.com/va6EyOu.jpg
D72 British Bellytank


Lights work
http://i.imgur.com/wMvjrPW.jpg
D72 British Bellytank


Might finish wiring tomorrow or pop along to auto jumble in Newbury.
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spanners
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« Reply #291 on: April 16, 2017, 06:52:57 PM »

real nice interesting build ,, i like it A LOT
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LIVE FAST  and  DIE YOUNG,,  past 50 AND STILL HERE  NOW. WAITING. FOR. THE. GRIM. REAPER
TerryFwit
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Posts: 280


« Reply #292 on: April 18, 2017, 03:00:16 PM »

Finished off the last circuit in the wiring, the start inhibit relay.

http://i.imgur.com/RxNjlVl.jpg
D72 British Bellytank


Need to Know car is in park and cannot be started but the start inhibitor on this gearbox was knackered and I am not willing to pay £80 for a new one as only need to know 1 position, not neutral or reverse as well.
So had this problem and a plan.
http://i.imgur.com/mGUbcxx.jpg
D72 British Bellytank


Little bit of CAD
http://i.imgur.com/4Id9jPn.jpg
D72 British Bellytank



Should fit like so
http://i.imgur.com/LALmvn7.jpg
D72 British Bellytank


Marked up a bit of ali sheet
http://i.imgur.com/4L02jjD.jpg
D72 British Bellytank


Cut out
http://i.imgur.com/lYY0HUP.jpg
D72 British Bellytank


Then used this push switch picked up from the auto jumble in Newbury yesterday
http://i.imgur.com/CTEfhy4.jpg
D72 British Bellytank


And mounted to the plate. Wired up to give a closed circuit which will then earth the start relay allowing the start button to be used. Just need to make a lever of the pivot point this evening and done. Total cost £ 2.
http://i.imgur.com/85lac3a.jpg
D72 British Bellytank



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TerryFwit
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Posts: 280


« Reply #293 on: April 18, 2017, 09:15:59 PM »

Lever and little spacer made and secured with a nylock nut and it works.

http://i.imgur.com/iAUMjci.jpg
D72 British Bellytank


http://i.imgur.com/k26ysOa.jpg
D72 British Bellytank
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TerryFwit
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Karma: 4
Posts: 280


« Reply #294 on: April 22, 2017, 04:47:50 PM »

Felt sorry for the chaps kneeling round the car all the time so sourced an off cut
 http://i.imgur.com/cxnODq5.jpg
D72 British Bellytank


Hand made in Nepal 100% wool, probably worth more than the carpets in my house, but needs must.
 http://i.imgur.com/M4aN1ml.jpg
D72 British Bellytank


Made a start on the water pipes using what was to hand.
http://i.imgur.com/4YAZuWo.jpg
D72 British Bellytank


Looks ok, nice and simple, still need to find some better rubber hose ends and make a bracket for the expansion tank. Might not be the best pipe routes for a road car but will only be running for 5 mins at a time.

http://i.imgur.com/rq0ztmH.jpg
D72 British Bellytank

http://i.imgur.com/rMX3abN.jpg
D72 British Bellytank

http://i.imgur.com/cPSfpaF.jpg
D72 British Bellytank

http://i.imgur.com/m2HAwyy.jpg
D72 British Bellytank

http://i.imgur.com/oteUVJI.jpg
D72 British Bellytank


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morrag
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Carpe diem!


« Reply #295 on: April 22, 2017, 08:29:41 PM »

Y'know, the more I read of this build the more I enjoy the fact that you move on to the next task,...& just, well, get on with it! regardless of the particular skills involved to achieve a result, and bingo, jobs a good 'un. really first class sir, and a rattling good story! although I hope your dog aint the Test Pilot!!...so, once again,very nicely done,(doing?), and I look forward to the next episode.. Cool Cool Cool..Morrag
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Beware the Ides of March, But!
TerryFwit
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Posts: 280


« Reply #296 on: May 11, 2017, 12:02:16 PM »

Been really busy collecting the last few items to finish, takes so long sometimes to find just one part, but I think we are good now. Made a few brackets for the cooling system, will post pics later, and cleaned up the rocker covers because 'shiney means fast'
http://i.imgur.com/sTUNbyJ.jpg
D72 British Bellytank


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TerryFwit
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Posts: 280


« Reply #297 on: May 11, 2017, 12:27:23 PM »

With Jamies help we put the bottom in the tank yesterday. Now this is not how Jamie's Dad (the boss) said to do it but how I planned to do it. Andy (the boss) was going to do a proper reinforced boat floor as that is what he is used too and poo-poo'ed my plan. So ignoring Andy's 35 years of boat building we started.

 2 sheets of ali checker plate laid on the floor with duct tape over the join and holes.
Cleaned with a wire brush and acetone the 2 coats of release wax
http://i.imgur.com/YFj2MwJ.jpg
D72 British Bellytank


Glass mat cut to size, did 2 layers of 600 in total
http://i.imgur.com/0k0DGAX.jpg
D72 British Bellytank


All layed up took about 30 mins start to finish
http://i.imgur.com/tekmLpX.jpg
D72 British Bellytank


Did not bother with gel coat or colour as will be painting anyway. Was worried all the gel would run out the edge and make a mess of the edge but looks ok at moment.
 http://i.imgur.com/ov7VDXe.jpg
D72 British Bellytank


This is what it looked like this morning, did it stick ?
http://i.imgur.com/F4Hmk4A.jpg
D72 British Bellytank


Nope popped right off and there was hardly and leakage round the edge.
http://i.imgur.com/R94J2bE.jpg
D72 British Bellytank


http://i.imgur.com/v3vagMT.jpg
D72 British Bellytank


Cleaned up the edges with a flap disc and they just need a bit of filling with fibreglass filler and done. Next up is main power cables and water ways before fire up and break the cam in on saturday.................hopefully.

http://i.imgur.com/x6QmnPX.jpg
D72 British Bellytank


http://i.imgur.com/s9UUxZp.jpg
D72 British Bellytank

http://i.imgur.com/ZCrlB1T.jpg
D72 British Bellytank




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Manky Monkey
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« Reply #298 on: May 11, 2017, 01:08:41 PM »

Woo hoo! -just in time to bring to the Basingstoke Transport Festival on Sunday!  Grin
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TerryFwit
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« Reply #299 on: May 11, 2017, 03:36:00 PM »

Woo hoo! -just in time to bring to the Basingstoke Transport Festival on Sunday!  Grin
Did think about bringing the bare chassis over as only down the road, but need a day off from it now and again. Will pop along in person though and say hello.
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