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Author Topic: Switching the clutch arm side  (Read 9645 times)
andyrennison
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« on: January 07, 2013, 09:30:32 PM »

Hi All, I need a little help please.

1. I have tried to drive out the pins that hold the clutch bearing arm onto the bar that runs through the bell housing. I have tried to drift them out with a biggish hammer and a fine scredriver to no avail, the little fatherless swines will not budge. Is there a trick to this or is it just a bigger hammer I need?

2. I want to create a new actuation arm down from the bell housing to replace the flat bar that is there. Ideally it will be a round bar / tube , as slender as I can reasonably make it. Has anyone done that, what works / doesnt work?

Thanks
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scannerzer
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« Reply #1 on: January 07, 2013, 09:42:22 PM »

Andy I've did this recently and found that a punch worked best but it needs to be a good fit
,the first one i tried went inside the pinand also the pins came out in 2 pieces so make sure
you get both out if your's are like that,they may not all be...oh and a bigger hammer always help Cheesy
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fifer
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« Reply #2 on: January 07, 2013, 10:10:56 PM »

Yep , they need a set of pin punches

http://www.ebay.co.uk/itm/200mm-Millimeter-8-Piece-Parallel-Pin-Punch-Drift-Set-2-4mm-9-5mm-NEW-WARRANTY-/390492849286?pt=UK_Hand_Tools_Equipment&hash=item5aeb300486
You need to tap them out from the front .
However , as they should be in one piece , the back will butt against the back casing so you need to bend / snap the back portion of the pin to enable you to get it out .

The roll pins have a tendancy to shear anyway and that is one of the reasons some folk get trouble putting the engine into gear .
This is due to the clutch thrust arm rotating around the hollow tube due to the roll pins being broken where the pin and the shaft meet .
Slight cure is to insert a solid / split pin through the middle of the roll pin after it is fitted .
This reinforces the roll pin . 
.
.


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andyrennison
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« Reply #3 on: January 07, 2013, 10:18:01 PM »

Thanks guys. So, the follow on question - where can I get replavement pins, sounds like I will need them !
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Manky Monkey
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« Reply #4 on: January 07, 2013, 10:22:04 PM »

Any decent bolt shop should sell them. or just type Roll Pins into Ebay -there's millions of 'em.

http://www.ebay.co.uk/itm/120PC-ROLL-PINS-SPRING-SPLIT-PIN-ASSORTMENT-GOOD-RANGE-/271134612611?pt=LH_DefaultDomain_3&hash=item3f20e1dc83

1/8" maybe?
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scannerzer
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« Reply #5 on: January 07, 2013, 10:22:25 PM »

motorfactor/fasteners/engineering shops would probably all have them,I need to check the size
but if you can't get them locally let me know and if i have them i'll post you some over( i work in a motorfactor)
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andyrennison
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« Reply #6 on: January 07, 2013, 10:24:35 PM »

Are these em ? http://www.ebay.co.uk/itm/Reliant-Robin-Clutch-Roll-Pin-5-32-x-1inch-GENUINE-Original-Equipment-8785-/181044872347?pt=UK_CarsParts_Vehicles_CarParts_SM&hash=item2a271d849b
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andyrennison
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« Reply #7 on: January 07, 2013, 10:27:19 PM »

Any decent bolt shop should sell them. or just type Roll Pins into Ebay -there's millions of 'em.

http://www.ebay.co.uk/itm/120PC-ROLL-PINS-SPRING-SPLIT-PIN-ASSORTMENT-GOOD-RANGE-/271134612611?pt=LH_DefaultDomain_3&hash=item3f20e1dc83

1/8" maybe?

Looks a handy set !
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andyrennison
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« Reply #8 on: January 07, 2013, 10:32:40 PM »

motorfactor/fasteners/engineering shops would probably all have them,I need to check the size
but if you can't get them locally let me know and if i have them i'll post you some over( i work in a motorfactor)
Cheers Scannerzer Smiley
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fifer
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« Reply #9 on: January 08, 2013, 12:27:47 AM »

Them,s the babies as Reliant Parts World IS Reliant ; But what a price  Shocked
.
.
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Olds
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« Reply #10 on: January 08, 2013, 06:25:33 AM »



2. I want to create a new actuation arm down from the bell housing to replace the flat bar that is there. Ideally it will be a round bar / tube , as slender as I can reasonably make it. Has anyone done that, what works / doesnt work.

Looked into doing this, 6mm round bar flexed but you should be able to get away with 8mm. 3/8" might be better though.
Next time I remove the gearbox, I am going to to replace the ugly actuator arm, with a chrome, left hand crank, from an old style pushbike. Some motorcycle gearlevers may also suitable with modification.
Just an idea Smiley
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dave 67
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« Reply #11 on: January 08, 2013, 01:17:49 PM »

I used an old drill bit and used it in a hammer drill to get them out it warmed the pin up and they seemed to just pop out
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nabsim
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« Reply #12 on: January 08, 2013, 01:52:11 PM »

I am certain I got my replacement pins for John Copestake (Copesake?) along with spare core plug and some other odds and ends
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ROD
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« Reply #13 on: January 08, 2013, 02:41:07 PM »

I used an old drill bit and a hammer,worked fine.
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steven brock
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« Reply #14 on: January 08, 2013, 02:54:18 PM »

On my list of things to do still more powder coating lol
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