Manky Monkey Motors

Technical Section => General Tech => Topic started by: ByzMax on June 05, 2011, 09:54:25 PM



Title: Manifolds
Post by: ByzMax on June 05, 2011, 09:54:25 PM
Terry T popped up to see me today witha little project that needed welding.

He designed and made the parts to stick a Weber carb on his goldwing trike.

All Alunmium box tube and plate so I had a go at tigging em up!

He made a really great and accurate wooden jig to allow me to tack em together and then weld weld weld weld weld.

Bit awkward in places and I could have really done with a larger tungsten (used a 2.4 but a 3.2 would have been better)

Anyhow Terry was happy with the result.

So we did a a couple more!  ;D


(http://farm6.static.flickr.com/5077/5801284791_26dc3dd379.jpg) (http://www.flickr.com/photos/55514230@N05/5801284791/)
IMAG0707 (http://www.flickr.com/photos/55514230@N05/5801284791/) by Shed Hobbit (http://www.flickr.com/people/55514230@N05/), on Flickr
(http://farm3.static.flickr.com/2601/5801844082_e7d39f81c6.jpg) (http://www.flickr.com/photos/55514230@N05/5801844082/)
IMAG0710 (http://www.flickr.com/photos/55514230@N05/5801844082/) by Shed Hobbit (http://www.flickr.com/people/55514230@N05/), on Flickr
(http://farm4.static.flickr.com/3653/5801297929_c9c1a56788.jpg) (http://www.flickr.com/photos/55514230@N05/5801297929/)
IMAG0716 (http://www.flickr.com/photos/55514230@N05/5801297929/) by Shed Hobbit (http://www.flickr.com/people/55514230@N05/), on Flickr
(http://farm6.static.flickr.com/5028/5801854508_1c7903f377.jpg) (http://www.flickr.com/photos/55514230@N05/5801854508/)
IMAG0717 (http://www.flickr.com/photos/55514230@N05/5801854508/) by Shed Hobbit (http://www.flickr.com/people/55514230@N05/), on Flickr
(http://farm4.static.flickr.com/3479/5801291625_0952256eac.jpg) (http://www.flickr.com/photos/55514230@N05/5801291625/)
IMAG0712 (http://www.flickr.com/photos/55514230@N05/5801291625/) by Shed Hobbit (http://www.flickr.com/people/55514230@N05/), on Flickr


Title: Re: Manifolds
Post by: RODeo on June 06, 2011, 04:46:51 PM
Nice welds!


Title: Re: Manifolds
Post by: toad on June 06, 2011, 06:12:31 PM
WHO,S DESIGN?????? http://www.mankymonkeymotors.co.uk/forum/index.php?topic=8947.msg104731#msg104731


Title: Re: Manifolds
Post by: terry t on June 06, 2011, 06:19:10 PM
Yes i am well pleased.Thanks again Iain
the original idear was Toads. a member he made one but for the 1200 and the 1000 is slightly differrent which meant altering the frame.so i altered it. made the jig and came up with this.
Thanks again to Toad for the 1st pattern manifold.and Iain for welding my manifolds  :)


Title: Re: Manifolds
Post by: terry t on June 06, 2011, 06:21:04 PM
WHO,S DESIGN?????? http://www.mankymonkeymotors.co.uk/forum/index.php?topic=8947.msg104731#msg104731
You just beat to this toad thanks again


Title: Re: Manifolds
Post by: terry t on June 14, 2011, 10:40:14 PM
just fitted single carb convertion to trike.
thanks again to toad for the 1st one and the idear.
and ByzMax for welding up the altered ones i came up with

carb and manifold
(http://i55.tinypic.com/ifwkg6.jpg)

fitted on trike
(http://i52.tinypic.com/jgjpqp.jpg)

all back together
(http://i55.tinypic.com/2wbyk2w.jpg)


Title: Re: Manifolds
Post by: Manky Monkey on June 14, 2011, 10:46:16 PM
That looks impressive Terry. Have you tried it out yet?


Title: Re: Manifolds
Post by: terry t on June 14, 2011, 10:55:27 PM
Not properly yet Andy.seams to tick over ok but hesitates on acceleration.but a leaking diaphragm and blowing exhaust dont help.they been fixed know. so will try again tomorrow


Title: Re: Manifolds
Post by: ByzMax on June 15, 2011, 11:41:43 PM
Looks great.  ;D


Title: Re: Manifolds
Post by: hornet6 on June 16, 2011, 08:13:41 PM
sterling job to all involved....looks great


Title: Re: Manifolds
Post by: terry t on July 21, 2011, 08:40:18 PM
update on single carb conversion.
i have decided to shelve the idear for the time being as i need to sort the jetting out.
so i re checked the originale carbs out. cleaned the sliders made a template and checked the float levels.
now i had done these just before i took them of set up with a steel rule.with this template they were about 2mm out  ???. so reset them and put the carbs back together. will take the weber of over the weekend and refit the goldwing stock carbs.
i just want to ride it and not keep sorting things out.plus the garage is getting a bit full with another project for the winter

carb float setting template
(http://i53.tinypic.com/v5wysi.jpg)