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Author Topic: D72 British Bellytank  (Read 85945 times)
TerryFwit
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« Reply #180 on: January 02, 2017, 07:28:17 PM »

Marked out where front and rear pipes should be drilled two holes and then cut the slot out between them and hoped we (me) had not ballsed it up
http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/IMG_1501_zpsbr30d0sf.jpg
D72 British Bellytank



http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2004_zps2dqrwpgz.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/IMG_1502_zpsgw5lxdto.jpg
D72 British Bellytank
« Last Edit: January 03, 2017, 01:22:14 AM by TerryFwit » Logged
TerryFwit
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« Reply #181 on: January 02, 2017, 07:32:09 PM »

Put the engine back in with the cut to length exhausts fitted and... it only fits!

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/IMG_1506_zpsw6batvc7.jpg
D72 British Bellytank
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Manky Monkey
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« Reply #182 on: January 02, 2017, 07:36:53 PM »

Looks damn cool too!
Will you need some sort of heat shield around those? Does fibreglass melt?
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TerryFwit
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« Reply #183 on: January 02, 2017, 07:43:27 PM »

With the exhaust cut outs we could decide how far down the engine cover would  come. Once again measured many times before cutting.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2006_zps93hkx6ef.jpg
D72 British Bellytank


And the spine decided where it finished so that was the size of the cover. Making this up as we go, planning will only get you so far.
Also made hole in the top right above the carb.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2007_zpsbgmuvarm.jpg
D72 British Bellytank
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TerryFwit
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« Reply #184 on: January 02, 2017, 07:51:56 PM »

Looks damn cool too!
Will you need some sort of heat shield around those? Does fibreglass melt?

Thank you, it gets better. We are planning some sort of heat shield round the opening as it may well burn. 
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TerryFwit
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« Reply #185 on: January 02, 2017, 07:58:20 PM »

Should be enough room to work on anything important.
http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2008_zpsofsfzt3k.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2009_zpsu1uvpd9s.jpg
D72 British Bellytank


Marked up the spine for trimming.
http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2010_zpsdkhszufr.jpg
D72 British Bellytank

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2011_zps9gdfpowj.jpg
D72 British Bellytank


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TerryFwit
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« Reply #186 on: January 02, 2017, 08:01:50 PM »

Trimmed.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2012_zpsggbpc5kw.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2013_zpsakossanv.jpg
D72 British Bellytank
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TerryFwit
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« Reply #187 on: January 02, 2017, 09:05:10 PM »

Now we can start on the firewall top flange.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2015_zpsrtoiljrb.jpg
D72 British Bellytank


Fitted using dome head allen key bolts, first piece done.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2016_zpsnjsys9ht.jpg
D72 British Bellytank


Second piece in, and yeah I am that good, they don't line up. No worries will put on to the ever growing list.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2023_zpstwzut8hj.jpg
D72 British Bellytank
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TerryFwit
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« Reply #188 on: January 02, 2017, 09:14:24 PM »

Third piece, can only cut lengths up to 33" in the guillotine so sides will be in two pieces.

 http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2025_zpsgy3f7quo.jpg
D72 British Bellytank


Fourth, shiney Grin

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2027_zpskeiwxqjp.jpg
D72 British Bellytank


Fifth, other side.
http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2028_zps4v9bwofv.jpg
D72 British Bellytank


And sixth, Tail end next.
http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2029_zpsmpi3vvad.jpg
D72 British Bellytank


« Last Edit: January 03, 2017, 01:27:20 AM by TerryFwit » Logged
TerryFwit
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« Reply #189 on: January 02, 2017, 09:21:55 PM »

Tried to shrink this section a little on the side that attaches to the body, didn't work out too well and the flange moved when tightening up. Not a major flaw but it bugs me for some strange reason more than some other problems.

 http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2030_zpskjeche17.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2031_zpsoowpmvlx.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2032_zpsgxvgwiov.jpg
D72 British Bellytank
« Last Edit: January 03, 2017, 06:09:01 PM by TerryFwit » Logged
TerryFwit
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« Reply #190 on: January 02, 2017, 09:29:28 PM »

Fitted the trimmed spine to the cover. Still need to cut vents for the carb just not sure where at the moment.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2042_zpsk1qgpvua.jpg
D72 British Bellytank


http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2041_zpshoxqhps6.jpg
D72 British Bellytank


So we have a cover and a flange, will they fit nicely.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2040_zpstpmcp5c3.jpg
D72 British Bellytank


Oh yes.

http://i1244.photobucket.com/albums/gg579/Kevin_Bingham/Bellytank%20engine%20cover/DSCF2036_zpsgqsicspg.jpg
D72 British Bellytank
« Last Edit: January 02, 2017, 09:36:48 PM by TerryFwit » Logged
Manky Monkey
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« Reply #191 on: January 02, 2017, 09:53:19 PM »

Really nice job guys. Very submarine looking!
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minimutly
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« Reply #192 on: January 02, 2017, 10:26:01 PM »

To say I'm impessed would be an understatement!
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Tony oily bike
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« Reply #193 on: January 02, 2017, 10:57:50 PM »

Have to agree, really interesting thread, great engineering and aesthetics to match, well done sir Wink

One of the pics of the exhausts exiting the bodywork reminded me of the Auto Union Type D
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There's nowt as light as a hole, so add lightness.

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TerryFwit
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« Reply #194 on: January 03, 2017, 01:39:58 AM »

Thanks chaps, now the Auto union that I like, could build and make road legal? mudguards though spoil the look, what gearbox to get those proportions? do Audi have a V12 engine? maybe a taxi chassis and rebody..............no no no stop it finish this one first. Smiley
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