May 05, 2024, 03:53:57 AM *
Welcome, Guest. Please login or register.

Login with username, password and session length
News: Manky Monkey Motors Merchandise now available Cool Items at cool prices http://www.mankymonkeymotors.co.uk/merchandise.html
 
   Home   Help Search Calendar Gallery Login Register  
Pages: [1]
  Print  
Author Topic: Comstar wheels.  (Read 2291 times)
Manky Monkey
Administrator
Hero Member
*****

Karma: 264
Posts: 55102



WWW
« on: November 07, 2006, 10:08:39 PM »

The following extract was emailed to me by Brock.
I've said before, I've used Comstars for years with absolutely no problems, but they get a bad press over here because of their 3 part construction.
I rest my case.

They don't have the spiffy styling of certain cast wheels and they may look flimsy to the unknowing eye, but Honda's new ComStar wheels are probably the strongest ever to appear on a motorcycle. They are easily the most rational. Here's why. The wire spoked wheel has several shortcomings: (1) the tiny area where the spoke attaches to the rim and hub is a weak point; (2) wire spokes are thin in section and "willowy" in character; (3) because of these two weaknesses wire wheels often require adjustment and (4) they flex when loaded heavily in turns, so handling is adversely effected to a surprising degree. However, they do provide an excellent load path from the rim to the outside of the hub directly above the wheel bearings. Most cast wheels carry loads in a straight line from the rim to the center of the hub several inches away from the wheel bearings. Also, they are difficult and expensive to manufacture without flaws (which weaken the wheel) because the molten metal cools at different rates as it flows down the long mold passages which form the spokes and rim circumference. Thick-section castings help cope with this problem, but also add considerable weight.

The Honda wheels have all the advantages of spoked and cast wheels with none of the disadvantages. They employ steel struts bolted to the hub and riveted to a vertical flange located in the center of special D.l.D. rims. This design evolved from extensive testing of dozens of Honda-built wheel systems, including cast aluminum and magnesium. Its advantages are many: (1) the load path is direct to the wheel bearings, so the triangulation strength of wire spokes is retained; (2) the area of contact between the struts and their attachment locations is generous and the bolt-and-rivet method of fastening is exceptionally strong, so the wheels should never need adjustment; (3) this system also enables the factory to use different struts to build in the exact amount of rigidity required for different sized bikes; (4) the rim can be lighter than cast rims because extruded aluminum doesn't have to be thicker in section than necessary to compensate for casting flaws; (5) they are simple and inexpensive to manufacture; (6) this design and construction makes them unsurpassed in strength and rigidity. They are most similar to automobile wheels which carry loads that would dwarf those imposed by the F2, yet are made even stronger.

However, all is not perfect. The shape of the struts and tiny clearances between them make the wheels extremely difficult to clean. For all practical purposes the wheels are one-piece with no interchangeability of parts and no adjustability, so a bad ding in the rim means you have to buy a whole new wheel - as is the case with cast wheels.

Logged

On the last freedom moped out of Nowhere City.
BikerGran
Hero Member
*****

Karma: 94
Posts: 10604


Gran Turismo


« Reply #1 on: November 08, 2006, 03:38:45 PM »

I guess that piece is from the US, and some time ago?

I've heard this thing about Comstar wheels failing - but I've never met anyone yet who's actually experienced it!

Nothing wrong with the Comstars on my Superdream.
Logged

You don't stop havin fun because you get old - you get old if you stop havin fun!
Pages: [1]
  Print  
 
Jump to:  

Powered by MySQL Powered by PHP Powered by SMF 1.1.18 | SMF © 2013, Simple Machines Valid XHTML 1.0! Valid CSS!